How does powder coating work? Let's find out! The powder is a blend of polymers, pigments, and other ingredients which are mixed in a hopper. The hopper has a fluidizing plate at the bottom which flows air up through the powder, keeping it in a liquid like state for application. Aaron is using his own self-made fluidizing hopper. Now looking at powder coating gun, on the front of it is a corona ring, which is attached to ground and this captures any overcharged powder particles so that they don’
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Fluidized bed coating uses air to suspend fine polymer powder so it behaves like a liquid. A metal post is preheated and dipped into the bed, causing the powder to melt and fuse instantly on contact. This creates a smooth and uniform coating without drips or uneven buildup. The thickness of the coating is controlled by the temperature of the metal and the time spent in the bed. Because the powder melts immediately, it bonds tightly to the surface and wraps around edges and corners evenly. This m
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